Sustained Ring Soldering (SRS)

Efficient selective soldering with Sustained Ring Soldering (SRS)

The Sustained Ring Soldering Module from EUTECT produces solder rings from standard solder wires, directly from the commercially available solder wire reel, which enable a new cycle time-optimized, highly accurate and economically sustainable assembly soldering process.

Benefit

Using the newly developed SRS module, pre-assembled solder rings can be produced on the fly and placed around THT pins, for example. These are then processed using laser, piston, induction soldering, IR emitters or hot air.

Performance

The SRS module is a fully automatic ring production device. It is used to produce specific solder rings from customer and product-specific solder wires with or without a flux core. Different solder wires with defined ring diameters can be produced and supplied depending on the diameter of the mould used. The automatically reproducible solder rings can be positioned manually, using special tweezers and magazine dispensers, and automatically, using a special highly dynamic pick & place handling system, on the solder joints to be processed or over the fully plated pins.

Innovation

The SRS module sets new standards in the field of selective soldering. By producing high-precision solder rings directly from commercially available solder wire, the SRS module offers an innovative solution for cycle time-optimized and economically sustainable soldering processes. Thanks to its precise and flexible mode of operation, this module is ideally suited for existing production lines as well as for specific requirements in electronics production.

Functionality

The centrepiece of the SRS module is the ability to produce solder rings fully automatically from customer and product-specific solder wires. Both wires with a flux core and pure solder wires can be used. Special tools are used to shape the wires into rings with defined diameters, which can then be optimally adapted to the requirements of the respective soldering process. The finished solder rings can be positioned manually with tweezers, via magazine dispensers or automatically by means of highly dynamic pick & place systems on the corresponding soldering points. This flexibility in handling makes the module particularly versatile.

Added value

  • High-precision soldering processes thanks to reproducible solder quantities
  • Sustainable, as almost 100% of solder wire are processed
  • No inert gas atmosphere (nitrogen) required
  • Low space requirement, compact design, can be freely integrated and modularly expanded
  • Cycle time optimized (I) due to the elimination of heating times and immediate availability
  • Cycle time optimized (II) by decoupling the placement and soldering process

Precision

A key feature of the SRS module is its high precision. The exact and reproducible dosing of the solder ensures a consistently high quality of the subsequent solder joints. At the same time, the module is characterized by remarkable sustainability, as almost 100 percent of the solder wire is processed. This effectively minimizes material waste.

Efficiency

The efficiency of the SRS module is particularly evident in the optimization of cycle times. As the solder rings are directly available, the production process is significantly accelerated. In addition, the decoupling of the placement and soldering process enables even greater flexibility and productivity. The modular design and small footprint make the SRS module an ideal solution for integration into existing production lines.

Applications

The SRS module offers versatility and is particularly suitable for applications that require maximum precision and efficiency. It can be combined with a variety of soldering processes, including laser, piston, induction and hot air soldering. This versatility makes it possible to achieve optimum results for different requirements and materials.

Product video

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Why EUTECT?
EUTECT GmbH is an innovative company specializing in the development and production of high-quality soldering systems. Founded in Germany, we have made a name for ourselves as a leading provider of customized, selective soldering technologies and solutions. Our portfolio includes a wide range of selective soldering processes and automation solutions that are suitable for a wide variety of industrial applications.
Our outstanding feature is our ability to develop customized solutions that are precisely tailored to the specific requirements of our customers. By utilizing state-of-the-art technologies and with a deep understanding of the specific challenges of electronics manufacturing, we offer innovative approaches that ensure high process reliability and efficiency.
Through continuous research and development, we help to ensure that soldering processes are technically advanced and integrate the concept of sustainability into our processes. In doing so, we take into account state-of-the-art approaches such as the cradle-to-cradle concept in order to minimize our ecological footprint. In addition, we are characterized by excellent customer service, which is based on close cooperation with customers and comprehensive support throughout the entire product life cycle.
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