The optimization of existing soldering and tinning processes through modern automation concepts and efficient soldering process technologies from EUTECT offers numerous advantages for companies that rely on the highest quality and efficiency.
One of the main reasons for the reorganization of existing automation solutions in the area of selective soldering is to increase product quality and reduce manufacturing costs. The automated soldering systems from EUTECT ensure consistent soldering results at every step of the process.
Precise, reliable and reproducible soldered joints are particularly important in demanding industries such as railway technology and green energy. The automated soldering systems from EUTECT ensure consistent soldering results at every work step. Factors such as temperature, process time and material usage are precisely controlled, guaranteeing consistent soldering quality. This eliminates sources of error that could arise with manual processing or outdated automation solutions. At the same time, the precise tinning and soldering of the components improves the stable, electrical conductivity and increases the service life of the end products.
Furthermore, the soldering processes at EUTECT in particular have been optimized and further developed in recent years, which has greatly increased process efficiency and reliability. These are particularly important reasons for using modern, reliable automation solutions, especially in areas such as railway technology, where a wide variety of components are in use for decades.
Another decisive advantage is the increase in production speed. EUTECT's automated systems work significantly faster than manual, semi-automatic or outdated soldering systems, regardless of which soldering process is favoured by the customer. Thanks to more efficient cycle times, a high degree of automation and parallel processes, throughput increases considerably. Downtimes are also reduced as the modern machines from EUTECT are extremely reliable and require less unplanned maintenance. In industries in which demand is continuously increasing due to external influences, a modern automation concept for soldering and tinning is future-proof.
In addition to improving processes, automation with the specific EUTECT efficiency also contributes to sustainability. The targeted use of materials reduces the consumption of solder and nitrogen and minimizes waste. Thanks to the efficiency-orientated module concepts, less slag is produced during the soldering process. This also reduces maintenance costs. At the same time, modern systems are more energy-efficient, which reduces operating costs and protects the environment.
Cost reduction also plays a key role. The reduced need for manual intervention cuts labour costs. At the same time, automation systems from EUTECT minimize waste, as errors are avoided thanks to precise process control. The use of materials is also optimized. When soldering with a filler wire, the force- and path-controlled wire feed via Sensitive Wire Feeder (SWF) for minimized losses, process reliability and sustainable use of resources.
In industries such as railway technology and green energy, which are subject to the highest quality standards, modern automation concepts are therefore indispensable. Reliable solder connections and precise tinning are crucial for the durability and safety of components such as relays, contact sets and film capacitors. Thanks to the possibility of seamless process documentation, automated systems from EUTECT also fulfil the requirements for Traceability and quality assurance.
Another advantage of modern soldering processes is their greater stability and reproducibility. These systems guarantee consistent results, especially for large quantities. Thanks to seamless monitoring and process control deviations are recognised immediately by the EUTECT systems and can therefore be corrected quickly. This leads to standardized processes that are easier to scale and can be easily adapted to new soldering requirements or assemblies.
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