Many pieces of the puzzle make EUTECT soldering processes efficient and reliable. These include parameters such as minimised production costs and low cycle and downtimes.
To achieve this, we invest a lot of time in the development of our modules. We take on board our customers' suggestions for optimisation and incorporate them into the further development of each individual module. This results in the constant further development of all EUTECT products. We use the IW1 and IW1-2 mini shafts to illustrate what this means in individual cases.
Service, maintenance and spare parts
- Quick and easy access to the bulkhead tank for efficient maintenance
- Once the module has been opened with a simple screw connection, the inner pipe is easily accessible and can be cleaned or replaced for maintenance.
- External pipe cleaning is also quicker and easier as a result.
The mini shaft module is easy to maintain. Thanks to its sophisticated design, maintenance can be carried out quickly and effectively. This results in minimised downtimes and reduced maintenance work and costs.
Small service
Operating times, availability and process reliability
- The restart phase after downtimes is very short, as the outer pipe is fitted with an additional heater, the output of which can also be adjusted.
In addition, a customised heating algorithm is adapted to each customer-specific nozzle. - Thanks to the consistent use of dynamic control technology in the modules, readjustment of the soldering process is only rarely and minimally necessary.
- The solder bath temperature is monitored and controlled twice.
- Before the shaft is started up, a timer can be used to programme the heating of the solder bath so that the solder has already reached the process temperature at the start of the shift, for example, and the shaft is available.
- Customised adaptations can be implemented at any time.
Low downtimes and fast readiness for use for reliable, cycle time-optimised soldering.
General operating costs
- If used properly and the service and maintenance intervals are adhered to, spare parts costs are low due to low wear.
- The solder consumption is also low due to the lower slag formation (non-productive solder consumption).
- Lower spare parts costs thanks to the use of innovative surface technology for spare and wear parts.
The general running costs of the machine and its maintenance are reduced to a minimum, primarily due to low service and maintenance times and the subsequent faster availability of the shaft.
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